Five Benefits of Using Copper Alloy Materials in Electrical Connector Design

In the connector industry, strip metal is usually used in the design of terminals and contacts of electrical connectors. Copper alloy materials can provide good conductivity, durability and formability, and are often used in the design of electrical connectors. This article, Renhotec connector engineers, will mainly explain some of the benefits of using copper alloy materials in electrical connector design.

The five advantages of using copper alloy materials in electrical connector design are as follows:

  1. Copper alloy is a corrosion-resistant metal, which can prevent electrical connectors from adverse changes caused by environmental interaction.
  2. The ductility of copper alloy materials is very good, which can provide good bending and expansion performance for the design of electrical connectors.
  3. Copper alloy material has good electrical conductivity, which can provide good electrical conductivity for electrical connectors
  4. The copper alloy material has high durability and can provide good reliability and long service life for electrical connectors.
  5. The copper alloy material has good formability and can provide stable plasticity for electrical connectors.

Above are The benefits of using copper alloy materials in the electrical connector design. If you want to learn about other aspects of the connector industry, you can follow the official website of Renhotec Electronic Technology Co., Ltd. or store. Shenzhen Renhotec Electronic Technology Co., Ltd. is a professional connector manufacturer of precision connectors and wiring harnesses integrating R&D, production, sales and service. It has 16years of expertise in high-quality RF connectors. The product variety has more than 20,000 kinds , Fully able to meet the needs of various high-end customers. Consultation hotline: 0769-81227346

Five Requirements in The Selection of Electronic Connectors

Because of the wide variety of current electronic connector models and specifications, many customers hit a wall in the stage of selecting electronic connectors. In response to this problem, Renhotec connector engineers mainly explain the five point that need to be clear while choosing the connector, I hope to help you solve the problem of connector selection.

  1. The connection method of the electronic connector

The connection method of the electronic connector is the primary issue in the selection, because the connection method of the connector for different purposes is different.

  1. The electrical performance requirements of electronic connectors

The selection of electronic connectors needs to consider electrical performance requirements, because the current carrying capacity of electronic connectors is determined by the needs.

  1. The space and structure requirements of electronic connectors

The shape, structure and space design of the electronic connector affect the entire connector product, such as the distance between the connector and the size and height requirements. This problem needs to be strictly handled in the selection stage.

  1. The application environment requirements of electronic connectors

The selection of electronic connectors should also consider the application environment, and meet the harsh environment such as temperature, humidity, vibration and corrosion resistance as much as possible.

  1. The sealing requirements of electronic connectors

One of the selection requirements of electronic connectors is its sealing performance, because in some special conditions, it may need to be sealed for a long time to reduce the intrusion of moisture, and it has high-quality waterproof performance.

Above are the five requirements that need to be clear in the selection of electronic connectors . If you want to understand other aspects of the connector industry, you can follow the official website of Renhotec Electronic Technology Co., Ltd. store. Shenzhen Renhotec Electronic Technology Co., Ltd. is a professional connector manufacturer of precision connectors and wiring harnesses integrating R&D, production, sales and service. It has 16years of expertise in high-quality RF connectors. The product variety has more than 20,000 kinds , Fully able to meet the needs of various high-end customers. Consultation hotline: 0769-81227346.

M8 3 Pin Connector’s Performance

The M8 3 pin connector can display the disconnection and connection of the current for machinery and equipment.So as to ensure the safety of the machine and equipment,We should have a certain grasp of the safety factor of the M8 3 pin connector. Let’s learn about it as below:

1.Flame retardant safety factor

The power consumption must be safe. If it is not suitable, there will be a risk of fire. Therefore, the selected M8 3 pin connector should achieve the purpose of flame retardancy of aluminum silicate fiber. In addition, it is stipulated that once it is ignited and caught on fire Under the circumstances, it can have the function of sisters and maintain the safety factor of machinery and equipment, so its raw materials should be insulating materials.

2.Compression safety factor

The M8 3 pin connector should have a certain impact resistance. The key to this impact resistance is that part of the insulation layer and the grounding device and the part of the mutual insulation layer of the contact pair can bear the rated value within a certain period of time. The working voltage will be high, but it is not easy to penetrate.

3.Safety factor of grounding resistance

Part of the insulating layer of the M8 3 pin connector releases the working pressure, which can cause leakage current on part of the surface of the insulating layer, so that there will be a certain resistance value. Its grounding resistance value is generally under the standard of the standard atmosphere, but in In specific applications, due to the hazards of temperature and environmental humidity, the ground resistance value is reduced.

To complete the waterproof function of M8 3 pin connector, it is necessary to ensure that the docking page and each sub-page can complete the sealing function.

The 3 pin structure of the M8 connector is divided into two parts: a plug and a power socket. In general applications, the power socket is installed on the experimental instrument and fixed according to the installation flange. The plug is constructed as a cable wire and can be docked with the power socket to complete the transmission function. The butt end is equipped with a rectangular silicone ring, both sides are set in the installation threaded holes, and the tail is made of epoxy resin for sealing.

When installing, use 2 mounting screws, and choose the post-board mounting method. The power socket is fixed on the mounting plate. The square sealing ring on the power socket is reduced when the mounting screws are tightened, which is airtight and waterproof. The other end of the M8 3 pin connector should be fixed with a waterproof cable clamp. The M8 3 pin connector is installed in the waterproof cable clamp. The mounting screws on both sides of the cable clamp cross the M8 3 pin connector. A large volume is set up at the docking end of the waterproof cable clamp. Large sealing ring.

When the plug is docked with the power socket, the mounting screws on both sides of the cord clamp and the threads of the hexagonal mounting screws on the control panel are engaged. With the effect of the mounting screws, the M8 3 pin connector and the power socket are mated; in addition, the waterproof cable The square sealing ring of the docking end of the clip suffers from the shrinkage of the installation control panel, which completes the sealing and waterproof effect of the M8 3 pin connector docking page.

I believe that everyone must have a deeper understanding of the M8 3 pin connector, Renhotec Group Ltd specializes in M8 3 Pin Male connector, M8 3 Pin Female connector, M8 sensor connectors, 3 Pin M8 cable,3 Pin M8 Cable Connector, M8 3 pin sensor cable 10m Etc., Quality is guaranteed, please contact Renhotec to cooperate. M8 3 Pin Connector manufacturer: https://www.renhotecpro.com/

Application of M8 Field Wireable Connector

Under the background of today’s industrial environment, the role of M8 field wireable connectors is becoming more and more important, and according to the long-term application of the sales market, M8 field wireable connectors are usually enclosed with a metal shell, which can block The internal electric energy radiation source may be affected by the external magnetic field. At low frequencies, only permanent magnet materials can significantly shield the electromagnetic field.

At this time, there are certain requirements for the electrical continuity of the plastic casing, that is, the circuit resistance of the casing should be limited to a certain range. At this stage, with the development of science, the image should be clearer, and the noise should achieve the best practical effect. A filter is added inside the M8 field wiring connector to consider the technical standards.

The M8 field wireable connector is composed of a fixed end electrical connector, that is, a female contact (commonly called a power socket), and a free end M8 field wireable connector, that is, a male contact (commonly called a power plug). The power socket is fixed to the power consumption component according to its square (circle) plate (some use welding methods). The power plug is generally connected to the cable, and the power plug and the power socket are connected according to the connection screw cap.

Electrical connectors are widely used, and their development trends at this stage:

  1. The development trend towards miniaturization, high density, high-speed operation and transmission;
  2. Toward the development trend of excellent performance and high frequency technology;
  3. The high-voltage, high-current RF connector requires a very large sales market;
  4. M8 field wireableconnectors are also developing towards anti-interference technology, modular design technology and lead-free technology.

Mechanical life of M8 field wireable connector:

The mechanical life of the M8 field wireable connector refers to the life of the plug-in, and the general requirement is 500 to 1000 times. When the required mechanical life is achieved, the loop resistance, grounding resistance and compression resistance of the M8 field wiring connector should not exceed the required value. Strictly speaking, today’s mechanical life is an ambiguous definition. Mechanical life should be related to time to a certain extent. When it is used up to 500 times in ten years and 500 times in one year, it is obvious that the situation is different. It’s just that there is no more economical development and more scientific way to consider at this stage.

I believe that everyone must have a deeper understanding of the M8 filed wireable connector, Renhotec Group Ltd specializes in M8 connector, M8 panel mount connector, M8 sensor connector, M8 cable connector,M8 PCB mount connector, M8 Male Female connector Etc., quality is guaranteed, please contact Renhotec to cooperate. M8 Filed Wireable Connector manufacturer: https://www.renhotecpro.com/

The correct way to connect crimp type M12 aviation plug connector

In life, many electronic products use the M12 aviation plug connector. Usually the equipment is connected according to the crimped M12 aviation plug connector. At this time, there will be some difficulties.

GX12 Connector 4Pin Straight Standard Type Female Pulg to Male Socket Rear Bulkhead Solder Type For Cable

There are two possible problems. The first one will be the product quality problem of the RF connector products. Try to select some special type RF connectors for application. The second is that the crimping M12 aviation plug connector is connected in the wrong way.

What is the correct way to connect crimp type M12 aviation plug connector? The following is shared by Renhotec!

Crimp M12 aviation plug

The correct way to crimp the M12 aviation plug connector connection:

1. After the M12 aviation plug connector is crimped, it must be inspected by the outside to see if there are any defects. Confirm that the whole process of crimping is normal.

2. When the M12 aviation plug connector is crimped, the closed position should be appropriate, the aspect ratio should be accurate, and the connector need to be paid special attention to whether there is a wired knot and whether the standard air pressure is within a certain range.

3. When the M12 aviation plug connector is fully crimped, the actual operation of the crimping should be smooth, the interface should be accurate, and the supporting force of the cable should be appropriate.

4, Before using the M12 aviation plug connector to connect the machine equipment, you must first read the instructions for the use of the product, see the specifications of the RF connector and cable to comply with the relevant equipment and equipment connection regulations.

5, Pay special attention to the depth of the M12 aviation plug connector crimping 1. Since the crimping depth 1 of different machines and equipment is different, the M12 aviation plug connector does not pay special attention when crimping, which may cause the product to be unclear, and the customer may have serious damage when applied.

I think the characteristics and quality of the product are also critical when crimping the M12 aviation plug connector. Therefore, in addition to the special considerations of the M12 aviation plug connector, it is also necessary to pay attention to the characteristics of the commodity machine equipment. Product quality and other issues.

Why electroplate the terminal of aviation plug connector?

We know that the terminal block aviation plug connector is a device specially used for wiring in the electrical process. Why use the electroplating process for the terminal block of the aviation plug connector? Because the aviation plug terminal block is plated with the following 5 points of optimization effect;

GX12 Connector 4Pin Straight Standard Type Female Pulg to Male Socket Rear Bulkhead Solder Type For Cable

Terminal block plating for aviation plug connectors

1, anti-corrosion (such as nickel plating, chromium, zinc, etc.)

Usually the original material such as copper, iron, etc. is easily oxidized in the air, and plating a layer of metal with strong anti-oxidation ability can improve the corrosion resistance of the terminal.

2, enhance the conductivity (such as gold plating, silver, etc.)

The original material such as iron, phosphorus copper conductivity is usually below 20%, for low-impedance requirements of the aviation plug connector can not meet the requirements, so the surface of the high-conductivity metal such as gold plating can reduce its impedance.

3, enhance plating adhesion (such as copper plating)

For metals with poor adhesion, a copper substrate is usually used to enhance adhesion before plating.

4, improve solderability (such as gold plating, tin, etc.)

Because the original material has poor adhesion to tin, the surface is plated with a certain thickness of tin and the like to improve the solderability of the part.

5, beautiful (such as gold plating, silver, nickel, etc.)

After plating, the terminal metal usually has a more glossy appearance than the material.

Aviation plug connector harness introduction

Wire harness aviation plug connector connector products are commonly used in cars, household appliances, instrumentation equipment, office supplies, commercial equipment, electronic parts lead. Electronic controllers, used in electronic products, electrical products, automotive industry. With the improvement of the role of the car, the extensive use of electronic control systems, a lot of electrical equipment, cable, connectors will also be a lot!

Aviation plug connector connection method

The harness connector is also a type of terminal, and the connector alias is also called a connector, and is composed of a plug and a socket. The connector is a relay station for the wiring harness in the automotive circuit. The connection between the harness and the harness, the harness and the electrical components is generally a connector, and the automotive harness connector is an important component for connecting various electrical and electronic devices of the automobile. In order to prevent the connector from being disengaged during driving, all the connectors are used locking device.

Aviation plug connector harness

Disassembly method of aviation plug connector

If we want to disassemble the connector, first we need to unlock the lock first, then pull the connector open, and do not force the wire harness without unblocking, which will damage the locking device or connect the wire harness.

Aviation plug connector features

If the car harness connector is an important component that connects the various electrical and electronic devices of the car, the electrical signal is transmitted between the power source, the switch, the electric appliance and the electronic device. It is called the car nerve and is the carrier for controlling the electric signal of the car. It has the characteristics of good air tightness and beautiful appearance. Main features:

1. Single-pole 75 amp connector and terminal

2. Operating voltage: 600 volts, (AC or DC can be used)

3. Plug-in life: 5000 times or more

4. Withstand voltage insulation voltage: 2200 volts

5. On-resistance : 100 micro ohms.

Aviation plug specification classification and characteristics introduction

In modern life, aviation plugs can be said to be one of the indispensable electronic components. They are very popular. There are many types of aviation plugs, each with different characteristics and a wide range of applications.

Aviation plug specification:

According to the frequency, there are high-frequency aviation plugs and low-frequency aviation plugs. According to the shape, they can be divided into circular connectors. According to the purpose, they can be divided into air plugs for cabinets, aviation plugs for audio equipment, power aviation plugs, special-purpose aviation plugs, etc. .

Aviation plugs are generally interchangeable. In actual use, it can be selected according to the charging condition at both ends of the plug and the socket. If the socket needs to be charged frequently, you can choose the socket with the jack, so that the human body is not easy to touch and relatively safe.

The shape of the aviation plug is ever-changing. The user mainly chooses from the straight shape, the curved shape, the outer diameter of the wire or cable and the fixing requirements of the outer casing, the volume and weight, whether the metal hose needs to be connected, etc., and the aviation used on the panel. The plug should also be selected from the aspects of beauty, shape and color.

M5/M8/M12/M16/M23 aviation plug specification picture:

Aviation plug features:

Aviation plug products Contact resistance High quality electrical connectors should have low and stable contact resistance. The contact resistance of the connector ranges from a few milliohms to tens of milli ohm.

The electrical strength, or withstand voltage, and dielectric withstand voltage, characterizes the ability to withstand the rated test voltage between the connector contacts or between the contacts and the housing. In the aviation plug products, the metal structural parts and the surface treatment layer of the contact parts may cause galvanic corrosion and affect the physical and electrical properties of the connector.

Aviation plug products also need to be paid attention to some details in the use: if an electronic component fails, the replacement component should be replaced quickly when the connector is installed, and the connector is used to enable engineers to design and integrate new products, and to use components. More flexibility when it comes to the system. With the advancement of technology, the aviation plug product simplifies the assembly process of electronic products and simplifies the process of mass production.

Comprehensive Analysis of Mubus Connector

Features and applications of waterproof mudbus connectors:

Waterproof mudbus connector, also known as connector and power socket in China. That is to say, two active components are connected, and in the office environment of water, there can be a mudbus joint that is undisturbed, has stable characteristics, and all normally connects and transmits current amount or connects data signals.

Waterproof mudbus connector features:

1. It is easy to overhaul. If an electronic device component is invalid, it can quickly replace the invalid component when equipped with a connector;

2. Improve the coordination ability of the design plan;

3. The connector can improve the processing process, simplify the whole process of the assembly line of the electronic equipment, and simplify the whole process of mass production together;

4, is conducive to the upgrade, followed by technological advances, with the connector can upgrade the meta-components, replace the old with new, more robust meta-components.

Main uses of waterproof mudbus joints:

Waterproof mudbus joints are used in communications, airlines, ships, trolleys, test instruments, electronic instrumentation, electronic machinery, construction machinery and equipment. Electrical and mechanical engineering, crude oil exploration, electronic computers, Led, transmission automatic control systems, electrical and electrical system software, industrial automation and other industries.

Structural characteristics of the mudbus joint:

1. The installation specifications of the mudbus connector power socket are the same as those of the P-type power connector.

2. More safety: The mudbus connector has a protective grounding pole. When connecting, the protection ground is first connected, and its current is connected to the pole. When separated, the current-carrying pole is first broken, and its protection ground is broken.

3, mudbus connector can be splash-proof, that is, the waterproof level reaches IP567.

4. The power plug and power socket of the mudbus connector have safety protection cover, which can prevent dust and liquid from invading after the plug and socket are separated.

5. The metal casing of the mudbus connector is connected to the protective earthing pole.

6. Mudbus connector power plug and connector housing have two mounting structures: fixed metal hose and fixed ring cable.

I believe that everyone must have a deeper understanding of the waterproof mudbus connectors, Renhotec Group Ltd specializes in M12 aviation connector, M12 panel mount connector, M12 sensor connectors, M12 cable connector,M12 PCB mount connector, M12 Male Female connector Etc., quality is guaranteed, please contact Renhotec to cooperate. Aviation connectors manufacturer: https://www.renhotecpro.com/

Picture Display of M12 Waterproof Connector

Today focus in sharing pictures of M12 Waterproof connector.Nowadays, there are many types of M12 Waterproof connector. Everyone’s requirements are improved that not same as before. It is suitable for the selection of M12 Waterproof connector for many people. Renhotec will give instructions to everyone.

Type of M12 Waterproof connector. Although there are some confusions about the types of M12 Waterproof connector, technically, the types of M12 Waterproof connector are mainly two essential ways of distinguishing:

According to the external configuration: ring and rectangle (section) according to the safe operating frequency: high frequency and high frequency (with 3MHz as the boundary) according to the difference, the coaxial output M12 Waterproof connector is classified into the ring, and the printed circuit M12 Waterproof connector is classified into the rectangle ( Historically, printed circuit M12 Waterproof connector have been extracted from rectangular M12 Waterproof connector),and today’s fashionable rectangular M12 Waterproof connector have a rectangular cross section that approximates a rectangular shape. The distinction between high frequency and high frequency and the frequency of radio waves is essentially intrinsic to each other.

As for the other types of M12 Waterproof connector, they can be distinguished by many different types according to their use, equipment, structure and characteristics. They are often found in the production of academic journals and manufacturers, but generally only for the sake of excellence and characteristics. The categorization still does not exceed the stated difference rules.

The M12 Waterproof connector are widely used in the application industry, including Led road lights, communication electronics, the Internet, machinery and equipment, boats and lighthouses, household appliances, etc. This development trend in the application manufacturing industry and the expansion of the use of indoor space, It does not push the technical maturity of aviation plugs at all times, making it move to a higher level. Up to now, the development trend of aviation plugs has become a product with complete product varieties, various types and specifications, various structural forms, technical professional orientation, significant manufacturing industry characteristics, and system standards for generalization.

I believe that everyone must have a deeper understanding of the M12 waterproof connector, Renhotec Group Ltd specializes in M12 aviation connector, M12 panel mount connector, M12 sensor connectors, M12 cable connector Etc., quality is guaranteed, please contact Renhotec to cooperate. Aviation connectors manufacturer: https://www.renhotecpro.com/